User Review How a dead GFX Card is made alive professionally.

How a dead GFX Card is made alive professionally.

In this article I will show you how a dead graphics card is repaired. No oven baking, no do-it-yourself type trikes, just a pure professional repairs.
Meet the victim, my old no display, dead ATI-Radeon X1650 graphics card.

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Removing the heat sink.
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Thermal compound on the chip cleaned.
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Now circuit board is installed on a BGA chip reflow machine.
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Heater head mounted properly.
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Machine in action
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Within a minute chip is out.
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There is very little space between chip and circuit board approx. 0.1mm still you can see their is dust under the chip. This dust, heat and moisture together sometimes oxides and breaks these fine connection resulting a GPU failure.
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Chip is mounted on a reballing mount.
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You can see many connection pins have gone black due to dust and oxide layer.
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Heat cleaning the chip connection terminal.
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Preparing the chip for new BGA soldering balls. Flux, 0.6mm lead free soldering BGA balls and grid.
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Some close look on BGA soldering balls
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Grid aliened, chip ready for reballing.
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Ball properly falls into place.
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All missed holes are carefully populated with a ball using a fine needle.
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Perfect. New shiny ball are in place. Looks nice
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Little heat for removal of any excise flux applied during the ball placement stage.
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Now chip is carefully placed back on the circuit and controlled heat is applied for re-soldering.
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Perfect chip re-soldering
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New thermal compound is applied and heat sink installed.
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Test system ready. Now is the time that will show whether the GPU is back to life or gone forever.
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It’s live.. Success.
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Some GTA san andreas run shows that GPU is 100% fine.

Hope you like this article.

Regards
Rakesh Sharma

Source / More Info
 
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I like this article. But how much does the BGA chip reflow machine cost and isn't that BGA ball GRID chip specific ?

I've managed to to do a quick DIY re-flowing :p on an nVidia 8600GT using aluminum foil heat-shield and baking the shielded GFX (only the nVidia chip was left open) in an oven. The GFX ran for 1 more year, and finally it died a few months back.
 
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Mate this is the finest professional repair I have ever seen. Very neat and clean. Great work there. :cool:
Do you personally own that BGA chip reflow machine? Or is that in your workplace etc.?

You can help fellow TEians to get their gfx cards corrected.
Whats harm in trying, right??:joyful:

Shipping to-fro will be born by the user himself and of course the repairs as well. Some testing warranty will be appreciated. :happy:
 
My mouth was literally open, while I read the first post.

@rakesh_sharma23 : really really nice job. Totally amazing. Have you posted this on guru3d and TPU forums. Or similar boards..?
 
Nice read. One thing thg, how did you diagnose the problem ? did you test the other components or just try this solution and hope for the best ? It could've been one of many reasons the card showed no display, congrats on getting the paperweight to work thg
 
Yes first I test for any burned or faulty components in power section , test whole cards SMD Caps for any short circuit, any over heating marks, Than chip is re-soldered, if needed ram chips are also re flowed.
 
I just wish I was there with you to see how you go about doing stuff... this would've been really interesting to watch !!
 
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